GGDCL65 Crispy Waffle Cone Production Line 6000-6500pcs/h

This machine is used to provide crispy cones for filling ice cream, cream, chocolate and other products in the next process. First it sets the batter on the baking plates to bake it crisp, then roll it up and shape it as cone, later on the machine finalizes the shape and collects the cones from the panel. 

Waffle Cones Production Process: 

• Ingredient Mixing and Preparation: The process begins with the mixing and preparation of the cone batter. Ingredients like flour, sugar, water, and fats are mixed in precise proportions to create a uniform batter.
• Baking: The batter is then transferred to a storage tank, which accurately portions the batter onto a hot baking plate. The baking process typically involves a conveyor belt system where the batter is evenly spread and baked to form ice cream cone shapes. The cooking time and temperature are carefully controlled to ensure consistent quality.
• Shaping: After baking, the waffle cone forms are still pliable and hot. They are immediately transferred to a shaping machine that molds them into the classic waffle cone shape. This machine rapidly cools and sets the cones, making them rigid.
• Quality Control: Waffle cones go through quality control checks to ensure they meet the desired specifications in terms of size, shape, color, and taste. Defective cones are removed from the production line.
• Packaging: The finished ice cream waffle cones are then automatically packaged. This can involve stacking the cones, placing them into sleeves or boxes, and sealing the packaging for distribution.
• Storage and Distribution: The packaged waffle cones, sugar cones are ready for distribution to ice cream manufacturers, retail stores, or other customers.

Advantages of Waffle Cone Line

• High Efficiency: Waffle cone machine can produce a large number of waffle cones in a relatively short amount of time, meeting high-demand scenarios.
• Consistency: Automation ensures that every ice cream cone is of the same quality, size, and shape, reducing variation and ensuring customer satisfaction.
• Reduced Labor Costs: The use of automated operations in the entire waffle cone production process reduces the need for manual labor in the waffle cone production process, thereby saving labor costs.
• Quality Control: Advanced sensors and cameras monitor the entire cone production process to achieve real-time quality control, control product standards, and prevent defective cones from entering the market.
• Increased Production Capacity: Automatic waffle cone production lines can be scaled up or down to meet changing demand, making it easier for manufacturers to respond to market fluctuations.
• Customization: Some production lines are designed to produce various cone shapes and sizes, allowing for customization to cater to different customer preferences.
• Cost-effectiveness: Through automation, economies of scale can be achieved, making ice cream waffle cone production more cost-effective.

Automatic Waffle Cone Production Line Test